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BOILER GLOSSARY - F-Q

R



RADIATION LOSS - A comprehensive term used in a boiler-unit heat balance to account for the conduction, radiation, and convection heat losses from the boiler to the ambient air.

RATED CAPACITY - The manufacturers stated capacity rating for mechanical equipment; for instance, the maximum continuous capacity in pounds of steam per hour for which a boiler is designed.

RATE OF BLOWDOWN - A rate normally expressed as a percentage of the water fed.

RATING - See "Load."

RAW WATER - Water supplied to the plant before any treatment.

REACTION - A chemical transformation or change brought about by the interaction of two substances.

REASSOCIATION - The recombination of the products of dissociation.

RECIRCULATION - The reintroduction of part of the flowing fluid to repeat the cycle of circulation.

REDUCING ATMOSPHERE - An atmosphere which tends to 1) promote the removal of oxygen from a chemical compound; 2) promote the reduction of immersed materials.

REDUCTION - Removal of oxygen from a chemical compound.

REFRACTORY - Brickwork or castable used in boilers to protect metal surfaces and for boiler baffles.

RELATIVE HUMIDITY - The ratio of the mass of water vapor present in a unit volume of gas to the maximum possible mass of water vapor in unit volume of the same gas at the same temperature and pressure.

RELIEF VALVE (Safety Relief Valve) - An automatic pressure relieving device actuated by the pressure upstream of the valve and characterized by opening pop action with further increase in lift with an increase in pressure over popping pressure.

RESIDUAL FUELS - Products remaining from crude petroleum by removal of some of the water and an appreciable percentage of the more volatile hydrocarbons.

RESIN - A bead-like material used in chemical exchange for softeners and dealkalizers.

RESISTANCE - Impediment to gas flow, such as pressure drop or draft loss through a dust collector. Usually measured in inches water column (iwc).

RETURN FLOW OIL BURNER - A mechanical atomizing oil burner in which part of the oil supplied to the atomizer is withdrawn and returned to storage or to the oil line supplying the atomizer.

RINGELMANN CHART - A series of four rectangular grids of black lines of varying widths printed on a white background, and used as a criterion of blackness for determining smoke density in stack gas streams.

ROTARY OIL BURNER - A burner in which atomization is accomplished by feeding oil to the inside of a rapidly rotating cup.

S



SADDLE - A casting, fabricated chair, or member used for the purpose of support.

SAFE WORKING PRESSURE - See "Design Pressure."

SAFETY VALVE - A spring loaded valve that automatically opens when pressure attains the valve setting. Used to prevent excessive pressure from building up in a boiler.

SAFETY SHUT-OFF VALVE - A manually opened, electrically latched, electrically operated safety shut-off valve designed to automatically shut off fuel when de-energized.

SAMPLING - The removal of a portion of a material for examination or analysis.

SATURATED AIR - Air which contains the maximum amount of water vapor that it can hold at its temperature and pressure.

SATURATED STEAM - Steam at the temperature and pressure at which evaporation occurs.

SATURATED TEMPERATURE - The temperature at which evaporation occurs at a particular pressure.

SATURATED WATER - Water at its boiling point.

SCALE - A hard coating or layer of materials on surfaces of boiler pressure parts.

SECONDARY AIR - Air for combustion supplied to the furnace to supplement the primary air.

SECONDARY TREATMENT - Treatment of boiler feed water or internal treatment of boiler-water after primary treatment.

SEDIMENT - (1) Matter in water which can be removed from suspension by gravity or mechanical means. (2) A non-combustible solid matter which settles out at bottom of a liquid; a small percentage is present in residual fuel oils. SEGREGATION - The tendency of refuse of varying compositions to deposit selectively in difference parts of the unit.

SELF-SUPPORTING STEEL STACK - A steel stack of sufficient strength to require no lateral support.

SERVICE WATER - General purpose water which may or may not have been treated for a special purpose.

SHELL - The cylindrical portion of a pressure vessel.

SLUDGE - A soft water-formed sedimentary deposit which normally can be removed by blowing down.

SLUG - A large "dose" of chemical treatment applied internally to a steam boiler intermittently. Also used sometimes instead of "priming" to denote a discharge of water out through a boiler steam outlet in relatively large intermittent amounts.

SMOKE - Small gas borne particles of carbon or soot, less than 1 micron in size, resulting from incomplete combustion of carbonaceous materials and of sufficient number to be observable.

SOFTENING - The act of reducing scale forming calcium and magnesium impurities from water.

SOFT WATER - Water which contains little or no calcium or magnesium salts, or water from which scale forming impurities have been removed or reduced.

SOLUTION - A liquid, such as boiler water, containing dissolved substances.

SOOT - Unburned particles of carbon derived from hydrocarbons.

SOOT BLOWER - A mechanical device for discharging steam or air to clean heat absorbing surfaces.

SPALLING - The breaking off of the surface of refractory material as a result of internal stresses.

SPECIFIC HEAT - The quantity of heat, expressed in Btu, required to raise the temperature of 1 lb of a substance 1°F.

SPECIFIC HUMIDITY - The weight of water vapor in a gas water-vapor mixture per unit weight of dry gas.

SPRAY ANGLE - The angle included between the sides of the cone formed by liquid fuel discharged from mechanical, rotary atomizers and by some forms of steam or air atomizers.

SPRAY NOZZLE - A nozzle from which a liquid fuel is discharged in the form of a spray.

STACK - A vertical conduit, which due to the difference in density between internal and external gases, creates a draft at its base.

STACK DRAFT - The magnitude of the draft measured at the inlet to the stack.

STACK EFFECT - That portion of a pressure differential resulting from difference in elevation of the points of measurement.

STACK EFFLUENT - Gas and solid products discharged from stacks.

STAGNATION - The condition of being free from movement or lacking circulation.

STANDARD AIR - Dry air weighing 0.075 lb per cu ft at sea level (29.92 in. Barometric Pressure) and 70 °F.

STANDARD FLUE GAS - Gas weighing 0.078 lb per cu ft at sea level (29.92 in. Barometric Pressure) and 70 °F.

STATIC PRESSURE - The measure of potential energy of a fluid.

STEAM - The vapor phase of water, unmixed with other gases.

STEAM ATOMIZING OIL BURNER - A burner for firing oil which is atomized by steam. It may be of the inside or outside mixing type.

STEAM BINDING - A restriction in circulation due to a steam pocket or a rapid steam formation.

STEAM GAUGE - A gauge for indicating the pressure of steam.

STEAM GENERATING UNIT - A unit to which water, fuel, and air are supplied and in which steam is generated. It consists of a boiler furnace, and fuel burning equipment, and may include as component parts water walls, superheater, reheater, economizer, air heater, or any combination thereof.

STEAM PURITY- The degree of contamination. Contamination is expressed in ppm.

STEAM QUALITY - The percent by weight of vapor in a steam and water mixture.

STEAM SEPARATOR - A device for removing the entrained water from steam.

STRAINER - A device, such as a filter, to retain solid particles allowing a liquid to pass.

STRATIFICATION - Non-homogeneity existing transversely in a gas stream.

STUD - A projecting pin serving as a support or means of attachment.

SUPERHEATED STEAM - Steam with its temperature raised above that of saturation. The temperature in excess of its saturation temperature is referred to as superheat.

SURFACE BLOWOFF - Removal of water, foam, etc. from the surface at the water level in a boiler. The equipment for such removal.

SURGE - The sudden displacement or movement of water in a closed vessel or drum.

SUSPENDED SOLIDS - Undissolved solids in boiler water.

SWINGING LOAD - A load that changes at relatively short intervals.

T



TERTIARY AIR - Air for combustion supplied to the furnace to supplement the primary and secondary air.

THEORETICAL AIR - The quantity of air required for perfect combustion.

THEORETICAL DRAFT - The draft which would be available at the base of a stack if there were no friction or acceleration losses in the stack.

THEORETICAL FLAME TEMPERATURE - See "Adiabatic Flame Temperature."

THERM - A unit of heat applied especially to gas. One therm = 100,000 Btu.

THERMAL EFFICIENCY - The efficiency of a boiler, based on the ratio of heat

absorbed to total heat input. This does not include heat loss from the boiler shell.

THERMAL SHOCK - A cycle of temperature swings that result in failure of metal due to expansion and contraction.

THERMOCOUPLE - A temperature measuring instrument.

TILE - A preformed refractory, usually applied to shapes other than standard brick.

TOTAL AIR - The total quantity of air supplied to the fuel and products of combustion. Percent total air is the ratio of total air to theoretical air, expressed as percent.

TOTAL PRESSURE - The sum of the static and velocity pressures.

TOTAL SOLIDS CONCENTRATION - The weight of dissolved and suspended impurities in a unit weight of boiler water, usually expressed in ppm.

TRAP - A receptacle for the collection of undesirable material.

TREATED WATER - Water which has been chemically treated to make it suitable for boiler feed.

TRIM - Ancillary boiler components, like water level controls, pressure controls, and temperature controls.

TUBE - A hollow cylinder for conveying fluids.

TUBE HOLE - A hole in a drum, heater, or tube sheet to accommodate a tube.

TURBULENT BURNER - A burner in which fuel and air are mixed and discharged into the furnace in such a manner as to produce turbulent flow from the burner.

TURNDOWN RATIO - Ratio of maximum to minimum fuel or steam input or boiler output.

U



ULTIMATE ANALYSIS - See "Analysis Ultimate."

UL LISTED - Product certification that indicates the product meets safety standards determined by Underwriters Laboratories. (ULC and cUL indicate Canadian requirements.)

UNACCOUNTED-FOR LOSS - That portion of a boiler heat balance which represents the difference between 100 per cent and the sum of the heat absorbed by the unit and all the classified losses expressed as per cent.

UNBURNED COMBUSTIBLE - The combustible portion of the fuel which is not completely oxidized.

UNFIRED PRESSURE VESSEL - A vessel designed to withstand internal

pressure, neither subjected to heat from products of combustion nor an integral part of a fired pressure vessel system.

USE FACTOR - The ratio of hours in operation to the total hours in that period.

V



VA - Volt amperes.

VAPOR - The gaseous product of evaporation.

VAPORIZATION - The change from liquid or solid phase to the vapor phase.

VELOCITY PRESSURE - The measure of the kinetic energy of a fluid.

VENT - An opening in a vessel or other enclosed space for the removal of gas or vapor.

VERTICAL FIRING - An arrangement of a burner such that air and fuel are discharged into the furnace in practically a vertical direction.

VISCOSITY - Measure of the internal friction of a fluid or its resistance to flow.

VOLATILE MATTER Those products given off by a material as gas or vapor, determined by definite prescribed methods.

VOLUME OF AIR - The number of cu ft of air per min expressed at fan outlet conditions.

W



WASTE HEAT - Sensible heat in non-combustible gases discharged to the environment.

WATER - A liquid composed of two parts of hydrogen and sixteen parts oxygen by weight.

WATER COLUMN - A vertical tubular member connected at its top and bottom to the steam and water space respectively of a boiler, to which the water gauge, water level controls, and fuel cutoff may be connected.

WATER GAUGE - The gauge glass and its fittings for attachment.

WATER HAMMER - A sudden increase in pressure of water due to an instantaneous conversion of momentum to pressure.

WATER LEVEL - The elevation of the surface of the water in a boiler.

WATER SOFTENER - Removes hardness (CaCO3) from water through an ion exchange of sodium with calcium and magnesium.

WATER TUBE - A tube in a boiler having the water and steam on the inside and heat applied to the outside.

WATER VAPOR - A synonym for steam, usually used to denote steam of low absolute pressure.

WEEP - A term usually applied to a minute leak in a boiler joint which forms droplets (or tears) of water very slowly.

WETBACK BOILER - Firetube boiler design wherein the back portion of the boiler has a water jacket.

WET-BULB TEMPERATURE - The lowest temperature which a water wetted body will attain when exposed to an air current. This is the temperature of adiabatic saturation, and can be used to measure humidity.

WETNESS - A term used to designate the percentage of water in steam. Also used to describe the presence of a water film on heating surface interiors.

WET STEAM - Steam containing moisture.

WINDBOX - A chamber below the grate or surrounding a burner, through which air under pressure is supplied for combustion of the fuel.

WINDBOX PRESSURE - The static pressure in the windbox of a burner or stoker.


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